Additional Product Details
Manufacturing Processes
The manufacturing process used will be dependent on multiple factors such as the application, design, environment, chemical exposure and more.Ā ContactĀ one of our product specialist today with any questions.
āļøĀ Electroforming
āļøĀ Stamping & Embossing (3D Logos) - Multi-level embossing available
āļø Plastic Injection Molding - Molded Plastic - Commonly used to produce OEM badges & nameplates
āļø In-Mold Decoration (IMD)
āļøĀ Die Casting
āļø Powder Injection Molding (PIM)
āļø Metal Forging - Cold & Hot Forging
āļø CNC
āļø More!
Surface Process
āļø Screen Printing,Ā Digital PrintingĀ & Offset Printing
āļø Anodizing
āļø Painting - Spray Painting & Injection
āļø Chrome Plating - Black Chrome - Nickel Plating - Gold Plating (Electroplating)
āļø Diamond Cut
āļø Physical Vapor Deposition (PVD)
āļø Hairline Finish
āļø Sandblasting
āļø MetalphotoĀ®
āļø Doming -Ā Domed Badges
āļø Coining
āļø Hot Stamping
āļø Soft Enamel - Hard Enamel
Thickness
The thickness of your custom logo emblem will vary. For example, most automotive OE manufacturers request car badges with a low profile that is light in weight so they most commonly request thicknesses that range from 0.03" - 0.05".
We are able to use almost any thickness of your liking, including extremely thick badging, but this will increase tooling and per unit costs.
Artwork/Engineering Drawings
These are commonly known as source or vector files. In short, vector files allow us to turn design concepts into tangible badges.
If you do not have artwork, don't worry. Our designers can help convert your design into production ready drawings. It is best if you can provide us with pictures or sketches of your design. We do the rest, free of charge to you.
We have emblem designers who can design logo badges from scratch, but there is a fee for this service.
Quick Quote
In order for us to provide you with the quickest possible quote, it is best to include the following information in your submission:
- Artwork
- Quantity
- Dimensions (Height x Length x Width) - If you're not too sure about the thickness our engineers can help.
- Fitting
- Any special request
If you do not have all this information we can still help. Submit as much information as possible.
No Risk, All Reward Guarantee
Join the world's most iconic brands who rely on Trailblazer
Transform customer perception with innovative branding technology
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Brand curved surfaces with ease
Cutting-edge technology that allows you to create flexible badges and nameplates that can be applied to curved surfaces without breaking or cracking while offering a wide range of finishes such as colored, matte, glossy, chrome and more.
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Capture your emblem's most intricate details with precision
Advanced manufacturing techniques that enable you to create custom logo badges with intricate, complex designs and shapes with precision that is not possible with other fabrication methods.
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Bring your wildest ideas to life in 3D
Give your branding dimension by creating 3D logos with our innovative fabricating processes that also enable you to incorporate multiple colors, textures and finishes.
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Create a bubble effect using DuraDomeā¢
DuraDomeā¢ allows you to devise product labeling with a bubble like effect by pouring our automotive grade polyurethane resin coating over the design on the printed surface. Self-healing and protects from scratching, yellowing, fading and more.
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Use vibrant colors for eye-popping graphics
Advanced printing and painting techniques to unleash vivid colors that add remarkable appeal and make your brand impossible to ignore.
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Contrast finishes to catch consumer attention
Combine different textures and surface treatments - like matte with gloss or brushed with polished areas - to create depth, highlight design elements, and enhance product aesthetics.
Be an iconoclasts by break boundaries with immersive branding badges
Your product is more than what it doesāitās how it makes people feel. Company logo badges donāt just brand; they leave an impression that lingers, turning your product into an icon of precision, elegance, and unforgettable impact.
Long-term savings when you switch to Trailblazer
āļø Design extremely durable, lightweight product badges that will outlast the life of your product, machinery or equipment
āļø Capture attention with 3D metal logos by enhancing product visibility, leading to more sales
āļø Large selection of stock dies to reduce tooling costs
āļø Engineered to resist harsh weather, UV exposure, extreme temperatures, chemicals, abrasion, corrosion, and impacts
āļø Innovative manufacturing processes to shorten production times and eliminate the need for expensive tooling costs
āļøExperienced team striving to gain a better understanding of your needs and become your preferred partner for all your product identification and branding needs.
Custom badging that outlives your product
One of the biggest challenges when branding products. Solved.
Save when you switch to Trailblazer product identification.
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Some badges break, deteriorate, fade and corrode
Some custom badge makers cut corners in order to save money by using inadequate materials, manufacturing processes and adhesives leading to product emblems that break, corrode or fall off unusually fast. Ultimately costing you more money in the long-run.
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Ours are built to go the distanceālong after your productās journey ends
Itās not just about lasting longerāitās about redefining what lasting means, personalized badges with bold designs and unmatched performance, reducing the need for constant replacements, providing you long-term savings.
Design For Manufacturing, where innovation becomes art
We work with many of the world's largest brands and design studios to design and produce custom made badges, emblems and embellishments to brand some of the most iconic products that are ready for mass manufacturing. A Design for Manufacturing (DFM) analysis allows your wildest dreams to be seamlessly translated into a tangible badges for branding. Our comprehensive DFM analysis not only streamlines production but also enhances the final product's quality and durability.
- Material Selection: We recommend optimal materials that align with your design aspirations and functional requirements, ensuring both beauty and resilience.
- Manufacturing Feasibility: Our team evaluates design elements to confirm they can be efficiently and accurately produced, reducing potential challenges during fabrication. We propose a variety of options for bring your idea to life.
- Cost Optimization: By identifying cost-effective manufacturing processes and materials, we help you achieve your desired outcome within budget constraints.
- Quality Assurance: We establish stringent quality control measures tailored to your design, ensuring each branded badge meets your exacting standards and evokes pride in your brand.
The age old adage, "you get what you pay for"
The study of human psychology teaches us that human decision-making isn't always logical -- it's deeply emotional. Buying cheap badges might feel like the "rational" choice, but it's a gamble with your brand's reputation. Imagine the ramifications of your custom insignia peeling, cracking, fading or falling off in-front of a key client-instantly sending signals that your company may cut corners to save costs. Worse yet is the cost of replacing cheap branding repeatedly will far outweigh the upfront savings, leaving you trapped in a cycle of waste and embarrassment. Don't let the illusion of initial savings become your most expensive mistake.
End-To-End Badging Process
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Design + Creative
- Artwork Conversion
- Custom illustrations & sketches
- Product badge design from scratch
- Product specifications
- 2D & 3D modeling - 3D Scanning
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Manufacturing
- Personalized product development
- Design for manufacturing feasibility (DFM)
- Production Part Approval Process (PPAP)
- Supply chain managament
- Durability testing
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Warehousing & Packaging
- Tailored packaging solutionsĀ
- Inventory management
- Warehousing and multi-location distribution
- Fulfillment to end user
- Unique boxing for gifting
Illuminated badges & plates with integrated lighting solutions
Illuminated logos, emblems and trim have surged in popularity over the last few years, allowing companies to create product branding with integrated lighting elements like LEDs and other backlit features giving you the opportunity to increased brand visibility and a slight edge over your competitors.
- Choose from different metal and plastic materials.
- Combine different materials for a one of kind, lit up branding piece.
- Add interactive feedback and functionality.
- Innovations allow us to develop efficient and versatile lighting solutions.
- Choose from a range of personalized light effects and color variations.
Product Identification Checklist
What is your primary objective?
What is main function your company emblems need to play?
- Will they be used for decorative of industrial purposes?
- Is it a new design or updating an existing one?
- Are you aiming for a bold or subtle design?
- Do any cost or budget limits exist?
Clearly understanding your goals and objectives allows us to better recommend materials, processes, attachments and more.
What graphics will be included on in your artwork and graphics?
What unique decoration or graphics will be included on your logo emblem?
- Company name?
- Slogan?
- Company logo?
- Tagline?
- Border?
- Pattern in the background?
What size and shape is needed for your badges?
Provide us with the exact shape and size you'd like to utilize.
- Can we utilize one of existing dies to reduce cost for you or is a custom die required?
- Will the be rectangular, circular, oval, square or a custom unique shape?
- Will you require them to be cut to shape?
What colors are required in your design?
Will your badging product require color? If so, are yourself the following:
- What gloss level is desired?
- Different gloss levels for different areas of the design?
- Will color be for the background and graphics?
- Will they be opaque, transparent or metallic?
What substrate will be we working with?
What substrate is needed?
- Metal or plastic?
- If so, which metal or plastic is required?
- Are you looking for a light weight, but high strength option like aluminum or a heavy duty stainless steel?
Here are common material and thickness we use:
- Stainless Steel: .012" - .032"
- Aluminum: .012" - .060"
- Polyester: .002" - .010"
- Polycarbonate: .005" - .060"
- Vinyl: .010" - .020"
Other materials and thicknesses available upon request.
Are any enhancements or special requirements needed?
- Embossing or debossing?
- Doming?
- Diamond cutting?
- Hairline?
- Engine strip?
- Forming?
- Mechanical finish?
Attachment and end use specifications?
How will you attach your personalized emblems?
- Adhesive?
- Tabs?
- Fastemers?
- Mounting Holes?
What type of environment will your badges be used in?
- Indoor or outdoor?
- Will they be exposed to chemicals or abrasions?
- Are there any UV requirements?