CUSTOM BADGE MANUFACTURING

Custom Metal and Plastic Badgesfor Branded Products

Custom badges engineered around the appearance, material, attachment and production requirements of your product, with approved specifications carried forward into every reorder.

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APPROVAL
First Article Sample
REPEATABILITY
Spec Locked Reorders
ENGINEERING
Material + Attachment
Custom embossed polished aluminum badge with screen-printed laurel wreath border and raised 'Premier Marine' logo

Production Proven Across Industries

The DeLong Co., Inc
BADGE CONSTRUCTIONS

Different Constructions Create Different Visual and Physical Results.

Each construction balances weight, depth, finish, tooling, and production requirements differently. The right fit depends on what the part needs to achieve.

Aluminum Badges

Aluminum offers a broad range of constructions and finishes. It is lightweight, durable, and well suited to designs from thin, simple profiles to thicker, more dimensional forms with refined finishes.

STAMPED · FORMED · FORGED
DECISION SIGNAL
The deciding factor is balance: low weight, finish flexibility, and the amount of depth or contour the part needs.

Stamped aluminum suits thinner, flatter badges, formed aluminum adds contour and moderate relief, and forged aluminum moves toward thicker, more substantial forms with a broader premium finish range.

Learn More About Aluminum Badges

Electroformed Badges

Electroforming is ideal for extremely fine detail and a refined metallic appearance. 2D construction produces crisp metal branding, while 3D electroforming adds greater depth, formed edges, and more dimensional geometry.

2D · 3D
DECISION SIGNAL
The deciding factor is appearance: edge definition, fine detail, and how much depth is needed within a refined metallic badge.

2D electroformed badges are ultra thin and ideal for crisp chrome or gold branding, while 3D electroforming adds formed edges, more dimensional presence, and a more premier finishes. 

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Die Cast Zinc Badges

Die cast zinc creates a thicker, heavier badge with sculpted surfaces and multi level relief that delivers a substantial, distinctly metallic presence. It is particularly well suited to designs where mass, depth, and rich finishing options are central to the look.

DIE CASTING
DECISION SIGNAL
The deciding factor is presence: when the badge needs more mass, deeper sculpted relief, and richer finishing options.

Die cast zinc is best when the design depends on thickness, multi-level geometry, and a heavier metallic feel, especially where plated, antique, or paint-filled finishes are central to the final appearance.

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Injection Molded Badges

Injection molding supports deep sculpted relief, complex geometry, integrated attachment features, and the highly repeatable, cost effective production common in OEM programs. The result is a lightweight part that delivers visual depth without the mass of a cast metal badge.

INJECTION MOLDING
DECISION SIGNAL
The deciding factor is scale: complex geometry and integrated features become most practical when the program supports higher tooling and recurring volume.

Injection molded badges are commonly used for OEM automotive badging because they can deliver deep sculpted relief, molded-in attachment features, and repeatable high volume production efficiency.

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Domed Badges

Domed badges use a clear polyurethane surface to add visual depth and protect the printed or metallic construction beneath it. They can be flexible for contoured surfaces or use a rigid aluminum base where a more substantial part is required.

FLEXIBLE · RIGID ALUMINUM BASE
DECISION SIGNAL
The deciding factor is efficiency: when you want strong visual impact, surface protection, and low upfront commitment.

Flexible domed badges work well on slight contours, while rigid domed badges use an aluminum base for a more substantial feel; both use a polyurethane dome that protects the graphic and maintains a durable, premium appearance.

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TRAILBLAZER BADGES

What We Need to Recommend the Right Badge.

Share a few details about your application and we can quickly narrow the best construction options for your goals. The more we know, the more accurate our recommendation.

Part Size

Overall dimensions and thickness.

Desired Depth

Flat, moderate, or high relief.

Mounting Surface

Material and surface condition.

Environment

Indoor, outdoor, chemical exposure, and operating conditions.

Annual Quantity

Estimated production volume.

Target Appearance

Finishes, colors, and branding requirements.

Attachment Method

Adhesive, studs, holes, clips, or other mounting needs.

REQUEST QUOTE

EXPERT INPUT.
A FASTER PATH FORWARD.

START HERE

Find The Right Path With Less Guesswork.

Start with what you know — the product, process, material, attachment or drawing requirements.
Each path helps narrow the decisions that follow.
BADGE ENGINEERING

A Badge Has To Work Beyond The Artwork.

Appearance is only one part of the specification. Badge construction, finish, mounting surface, attachment and operating environment all influence what will perform correctly on the finished product.

Profile & Relief

Flat, embossed and dimensional constructions create different visual presence, edge profiles and physical depth.

Finish & Appearance

Brushed, polished, plated, painted, printed and other finishes influence color, reflectivity, detail and the final character of the badge.

Attachment

Mounting surface, badge geometry and application needs determine whether adhesive, studs, holes, clips or molded features fit.

Environment & Exposure

Heat, moisture, UV, chemicals, abrasion and handling influence material, finish and attachment decisions.

DISCUSS YOUR APPLICATION

The right badge is the combination of construction, finish and application. Not any one of them in isolation.

BADGE PRODUCTION CONTROL

Approved Once.
Controlled Through Production.

We lock the approved drawing revision, material, construction, finish, attachment and appearance before production begins. Any change requires a new revision and approval so production and future reorders stay tied to the correct specification.
01

Lock the Specification

We document the approved dimensions, material, construction, finish, attachment, artwork and applicable tolerances before production. This becomes the controlled reference for the job.
02

Approve Before Production

The production drawing establishes the approved specification. When a physical sample is required, that approval also establishes the reference for appearance, finish, relief and fit.
03

Release Approved Revision

Production begins after required approvals, using the approved specification and current revision. Verbal changes or outdated files do not authorize production.
04

Control Revisions & Reorders

Changes to artwork, finish, geometry or attachment require a new approved revision before production. Reorders use that revision so future runs match.
BUILT FOR REPEAT PRODUCTION

The Second Order Should Feel Like the First.

Approved specifications and revision history give every production run a defined reference — reducing spec drift and keeping reorders tied to the version you approved.
APPROVED REFERENCE
Material, dimensions, finish, attachment and appearance documented.
REVISION CONTROL
Changes are versioned and approved before entering production.
REORDER CONTINUITY
Future runs remain tied to the approved specification.
NONCONFORMANCE
If production does not match the approved specification, we resolve it.

MULTI-BADGE SOURCING

One Product.
One Controlled
Badge Set.

A finished product often carries several identification components: a manufacturer badge, model designation, technology identifier and trim badge. When these are sourced independently, finishes, colors, proportions and revisions can drift apart over time. We coordinate the specifications, attachments and revisions across the set so those differences are intentional, not accidental.

Coordinated Specifications

Material, finish, attachment and appearance are considered together across the complete badge set, from initial design through production.

Controlled Consistency

Related components are coordinated so differences in finish, color and construction are intentional rather than vendor-to-vendor drift.

One Accountable Source

Badge constructions, specifications and revisions are managed through one point of responsibility for initial and repeat production.

SHOW US YOUR CURRENT BADGE SET

Send photos or drawings of one product. We’ll identify ways to simplify and coordinate its badge set.

YOUR BADGE STARTS HERE

Send Us the Part. We’ll Help Define What Badge Production Requires.

Complete the template or send the drawings, artwork, photos, or samples you already have. We’ll review the application, identify what still needs to be defined, and recommend the information needed to move the project forward.

REQUEST A QUOTE DOWNLOAD SPECIFICATION TEMPLATE

COMMON QUESTIONS

Frequently Asked Questions About
Custom Badge Manufacturing

What information do you need to quote custom metal badges or custom logo badges?
Send a drawing, reference photo, or existing badge with approximate dimensions and estimated quantity. Include the intended mounting surface, operating environment, and any known finish or attachment requirements. If the construction is undecided, we can review the application and recommend suitable options.
What types of custom metal badges and logo emblems can you produce?
Options include formed or stamped aluminum badges, electroformed metal emblems, die cast zinc badges, and designs that combine metal with printing, paint, or protective finishes. Injection molded plastic and polyurethane domed badges are also available when those constructions better suit the appearance, geometry, or application.
What is the difference between a flat logo badge and a 3D emblem?
A flat badge emphasizes a printed, etched, or finely defined surface. A 3D emblem adds physical depth through formed contours, sculpted relief, molded geometry, or raised details. The desired depth, weight, finish, attachment, and production quantity help determine the right construction.
What production quantities are suitable for custom badge manufacturing?
Minimum quantities depend on the badge construction, tooling, size, and number of designs. Share both your initial order quantity and expected annual volume. That lets us evaluate a method that works for the first order and remains practical for reorders.
How long does development and production take for custom badges and emblems?
Timing depends on the construction, tooling, whether samples are required, and when drawings and samples are approved. We provide a project-specific schedule with the quote so the approval and production stages are clear.
Can I approve a sample before production of my custom logo badges?
Yes, when sampling is included in the project. You review the sample against the approved drawing and specified appearance before the production run is released. Any required changes are documented and approved before proceeding.
Which attachment methods are available for metal logo emblems and plastic badges?
Depending on the construction and mounting surface, options include specified adhesives, mounting holes, mechanical fasteners, and integral molded features. Attachment should be chosen alongside the badge material and expected exposure.
Can custom metal badges be made for outdoor equipment?
Yes. Outdoor performance depends on the material, finish, attachment, mounting surface, and exposure to UV, moisture, chemicals, abrasion, and temperature changes. Tell us the operating conditions so those requirements can be considered when specifying the badge.
What should I look for in a metal logo badge manufacturer?
Look beyond the appearance of the first sample. A metal badge manufacturer should be able to define the approved dimensions, construction, finish, attachment, and revision; establish the approval reference before production; and carry that specification into future orders. That is what helps the second order feel like the first.